Rotary Kiln Geometry Measurement Solutions
Comprehensive rotary kiln measurement solutions: circumference measurement plus tyre axial runout, support roller shaft deflection, and girth gear axial runout and radial eccentricity — all powered by our modular MMD system.
Why Kiln Geometry Matters
Accurate rotary kiln measurement is essential for maintaining efficient operations, preventing unplanned downtime, and extending equipment lifespan. Our modular MMD system delivers high-precision measurements for circumference, tyre axial runout, support roller shaft deflection, and girth gear axial runout and radial eccentricity — all from a single integrated platform.
Modular Design
Interchangeable sensors and upgradeable configurations — start with circumferential and expand to full geometry analysis.
High Precision
Sub-millimeter accuracy with inductive sensors ranging from 2mm to 40mm, plus laser distometer for deflection.
Wireless Connectivity
Real-time data transfer and remote monitoring capability for seamless integration with plant systems.
Extended Battery Life
4-cell 3200 mAh Li-ion battery with embedded BMS provides extended field operation time.
Geometry Measurement Capabilities
Our MMD system supports a complete range of rotary kiln geometry measurements, delivering actionable data for maintenance and alignment decisions.
Circumferential Measurement
The measuring wheel with encoder rolls along the kiln shell, tyre, or support roller surface to calculate circumference and derived diameter at each station. This gives repeatable baseline geometry data for maintenance and alignment decisions.
- Measuring wheel diameter: 160 mm
- Encoder resolution: 5000 pulses per revolution
- Measurement resolution: 0.032 mm per pulse
- Reliable non-contact revolution synchronization
Runout & Deflection Measurement
High-precision inductive sensors measure tyre axial runout, support roller shaft deflection, and girth gear axial runout and radial eccentricity. These readings help operators identify misalignment, load distribution issues, and wear before they lead to costly failures.
- Dual channel configuration (CH1 / CH2)
- Axial and radial displacement detection
- Resolution: 1–10 μm (sensor dependent)
- Real-time signal processing
Suitable for
Laser Distance Measurement
A non-contact laser distance sensor measures surface displacement with high repeatability, making it ideal for harsh environments where physical sensor contact is not feasible. It accurately captures deflection and throw data at every station.
- Working range: 60–210 mm
- Non-contact surface displacement measurement
- Repeatable detection of deflection & throw
- Real-time visualization via PC software
Used where
Precision Sensors & Equipment
Each sensor in the MMD ecosystem is engineered for harsh industrial environments — heat-resistant, vibration-tolerant, and built for repeatable accuracy.
Inductive Sensors
High-precision SICK IMA and Baumer inductive sensors in 4 ranges (2–5mm, 0–10mm, 0–20mm, 0–40mm) for tyre axial runout, support roller shaft deflection, and girth gear axial runout and radial eccentricity measurements on magnetic mounting stands.
Laser Distometer
Laser-based displacement sensor with 60–200mm range for non-contact measurement of tyre axial runout, support roller shaft deflection, and girth gear axial runout and radial eccentricity where access is limited.
Measuring Wheel
Precision encoder wheel designed for circumferential measurement of large, slow-rotating cylinders. Contact-based measurement delivers reliable circumference data across all kiln stations.
Complete Field System
Every MMD kit ships in a rugged carrying case with all the tools, sensors, and accessories needed for comprehensive field measurement. Simply choose your configuration — Circumferential, Advanced, or Combo — and you are ready to measure.
- MMD Box with 32-bit ARM Cortex-M4 core and 4.3" display
- Configurable sensor package (inductive, laser, wheel)
- Patented contactless trigger sensor for precise rotation tracking
- Temperature-resistant silicone magnet flags
- Dedicated battery charger with LED level indicator
- Li-ion battery pack with embedded BMS
- USB and 19VDC connectivity
- Magnetic mounting hardware and cables
Battery & Connectivity
Designed for extended field use, the MMD battery system ensures uninterrupted measurement sessions. The dedicated charger with LED indicator makes power management simple and reliable.
CE & RoHS Certified
All MMD devices meet European safety and environmental standards.
Engineered by Alpha Teknoloji
R&D-driven solutions from Ankara, Turkey — trusted globally.
Ready to Get Started?
Choose the MMD configuration that fits your measurement needs. Whether you need circumferential-only or complete geometry analysis, we have the right solution for you.